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Tiffin Motorhomes Knowledge Base

Lippert User Manual

Operation

The leveling system should only be operated under the following conditions:

  1. The coach is parked on a reasonably level surface.
  2. The coach parking brake is engaged.
  3. The coach transmission should be in the park position.
  4. Make sure all persons, pets and property are clear of the coach while LCI Class C Hydraulic Leveling System is in operation.
Caution: After starting the automatic leveling cycle it is very important that you do not move around in the coach until the coach is level and the green LED light illuminates in the center of the touchpad. Failure to remain still during the leveling cycle could have an effect on the performance of the leveling system.

Selecting A Site

When the coach is parked on an excessive slope, the leveling requirements may exceed the jack lift stroke capability. For angles greater than 1.0 degree, leveling blocks and jack pads may be required in order to level properly. If the coach is parked on an excessive slope, the coach should be moved to a more level surface before the leveling system is deployed. "EXCESS ANGLE" will appear on the LCD screen if the coach is 3.5 degrees out of level from front-to-rear, or side-to-side.

Note: Leveling blocks and jack pads may be needed to achieve proper leveling if front to rear angles exceed 1 degree when the 4" maximum extension of the jack may not be enough.

 

Warning: While utilizing leveling blocks and jack pads, all the wheels MUST NOT leave the ground during the leveling of the coach. Lifting all the wheels off the ground creates an unsafe condition that could result in death, serious personal injury, severe product or property damage or voiding of the component warranty.

Zero Point Calibration

Before auto-leveling features can be made available, the Zero Point MUST be set. This is the point to which the system will return to when an auto-leveling cycle is initiated. To set the Zero Point, first run a manual leveling sequence to get the coach to the desired level point. Then activate the Zero Point configuration mode. This mode is enabled by performing the following sequence:

  1. Turn panel off.
  2. Press the FRONT button (Fig. 1G) five times.
  3. Press the REAR button (Fig. 1J) five times.
  4. At this point, an alarm will sound and the LCD display will read "**ZERO POINT CALIBRATION** ENTER to Set, POWER to Exit."
  5. Press ENTER (Fig. 1C) to set the Zero Point.
  6. Screen will then display "PLEASE WAIT."
  7. Alarm will sound and the screen will display "ZERO POINT SUCCESSFUL."
  8. LCD will display "configuring air feature".
  9. Control will then turn off.

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Callout Description 
A Up Arrow - Scrolls up through the menu on LCD.
B Down Arrow - Scrolls down through the menu on LCD.
C ENTER - Activates modes and procedures indicated on LCD.
D RETRACT - Places leveling system into retract mode. - Manual mode ONLY Press and hold for several seconds to activate Auto Retract Function.
E LCD Display - Displays procedures and results.
F AUTO LEVEL - Places leveling system into auto level mode.
G FRONT - Activates both front jacks in manual mode.
H LEFT - Activates left rear jack in manual mode.
I RIGHT - Activates right rear jack in manual mode.
J REAR - Activates both rear jacks in manual mode.
K Power Button - Turns leveling system on and off.

 

 

Automatic Leveling Procedure

Note: Coach requires 12.75V DC to commence auto leveling function.
Note: The coach MUST be running and the parking brake MUST be engaged for the Hydraulic Leveling System to operate.
  1. Press "On/Off" button to turn system on (Fig. 1K).
  2. Press AUTO LEVEL button (Fig. 1F). LCD Screen will display "Remain Still."
  3. The coach will level automatically and indicate "Auto Level - Success" in the LCD display (Fig. 1E)
Note: Display will then read "Level - Jacks: Down." Do not press any buttons until this message appears or a "Function Aborted" error will be displayed.

Automatic Leveling Descriptive Logic

Caution: After starting the automatic leveling cycle it is very important that you do not move around in the coach until the coach is level and the green LED light illuminates in the center of the touch pad. Failure to remain still during the leveling cycle could have an effect on the performance of the leveling system.

Grounding:

The following steps describe the process of how the auto leveling sequence extends the jacks to the ground:

  1. Depending on which end of the coach is lowest to the ground, the level sensor in the controller will activate the jacks—the lowest end first, either front or rear.
  • If the rear of the coach is the lowest end, ground the lowest rear jack first.
  • If the front end is the lowest end, ground the front jack closest to the power unit.
  1. Ground the remaining front or rear lowest end jack.
  2. Lift lowest end jacks together until level.
  3. The leveling system will then ground remaining end jacks.
  • If the rear of the coach is the remaining end, ground lowest jack first.
  • If the front of the coach is the remaining end, ground the front jack closest to the power unit.
  1. Ground the remaining front or rear remaining end jack
  2. Lift remaining end jacks together until level.
  3. Visually inspect all jacks to ensure all footpads are touching the ground. If one of the rear jack footpads is not touching the ground, put the system in manual mode. See Manual Leveling Procudure then press the corresponding LEFT or RIGHT arrow buttons to lower the non-compliant jack to the ground.

Leveling: 

The following steps describe the process of how the auto leveling sequence levels the coach, once the jacks have been grounded. This process may repeat several times until level.

  1. Front-to-Rear
  2. Side-to-Side
  3. Individually
  4. Minor adjustments to confirm grounding.
Warning: All the wheels MUST NOT leave the ground during the leveling of the coach. Lifting all the wheels off the ground may result in death or serious personal injury.

Manual Leveling Procedure

Note: When leveling the coach, level from front-to-rear first. When the coach is level from front-to-rear, then level the coach from side-to-side.
Note: The coach MUST be running and the parking brake MUST be engaged for the Hydraulic Leveling System to operate.
  1. Press Power Button (Fig. 1K) to turn system on.
  2. Press UP or DOWN button (Fig. 1A and 1B) to scroll through features to “MANUAL MODE” in display. 
  3. Press ENTER (Fig. 1C).
  4. Press FRONT button (Fig. 1H) to extend front jacks to the ground; press REAR button (Fig. 1I) to run rear jacks to the ground and level the coach front-to-back.
  5. Press appropriate LEFT or RIGHT button to level the coach from side-to-side. Red lights next to the buttons on the touchpad will indicate which side(s) of the coach needs to be raised to achieve level condition.
Note: The front jacks will work in pairs, e.g., FRONT button operates both front jacks, etc.
  1. Repeat steps 4 and 5 as needed.
  2. Turn power off to leveling system by pressing Power Button (Fig. 1K).
  3. Visually inspect all jacks to ensure all footpads are touching the ground. If one of the rear jack footpads is not touching the ground, press the corresponding LEFT or RIGHT arrow buttons to lower the noncompliant jack to the ground.

Jack Retract Procedures

Caution: Check to make sure all jacks are fully retracted before travel.
  1. Energize the system by pressing Power Button (Fig. 1K) on touchpad. The LCD screen will display "READY Jacks: Down."
  2. Press UP or DOWN button (Fig. 1A) to display "Auto Retract All" on the screen.
  3. Press ENTER (Fig. 1C) to begin.
Note: Auto retract feature can also be initiated by pressing and holding the RETRACT button (Fig. 1D) for one second.
Note: To stop the jacks from retracting, turn the system off and back on again by pressing the Power Button (Fig. 1K) twice. The coach can then be manually leveled by following steps 1-9 in the MANUAL LEVELING PROCEDURE section. Press "ENTER" to acknowledge.
  1. The jacks will retract and shut off automatically; the display will read "READY - Jacks: Up." Press the "ON/OFF" button (Fig. 1K) on the touch pad to de-energize the system. After a brief visual inspection around the coach to verify the jacks are fully retracted, you may proceed to travel.
  2. To retract in the manual mode, press the RETRACT button (Fig. 1D) until it lights. Pressing the FRONT or REAR jack buttons will operate front or rear jacks in pairs. Pressing the RIGHT or LEFT jack buttons will operate the right or left rear jacks individually.

Troubleshooting

Error Mode

  1. If an error occurs before or during operation, the error will be displayed in the LCD screen and an alarm will sound. To reset common ERROR displays, press ENTER (Fig. 1C).
  2. All normal functions will be disabled when the system is in error mode.

Excess Slope

  1. The control will not operate at extreme slopes, e.g. 3.5 degrees fore and aft and 3.5 degrees side-toside.
  2. If the coach indicates “EXCESS ANGLE” or “OUT OF STROKE “ during an auto level cycle, move the coach to a more level spot.

Error Codes

LCD Message What Is Happening? What Should Be Done?
Excess Angle Coach not parked on level ground. Zero point incorrectly calibrated Move coach to level ground prior to starting auto level sequence. Recalibrate Zero Point.
Out of Stroke Jack has insufficient length to complete the leveling procedure. Check the disposition of the jack.
Low Voltage Battery voltage dropped below 9.5V DC during operation. Turn engine on, check battery voltage under load.
Function Aborted A button was pressed on touch pad during Auto Level operation. Hit enter to acknowledge. Restart procedure.
Unable to Finish Leveling Excessive movement inside coach during auto level sequence. Discontinue movement inside coach during auto level sequence.
Engage Park Brake Parking brake not set prior to starting auto level sequence. Set parking brake prior to starting auto level sequence.

Comm Error

Check Wiring

NOTE: Screen will not back light.

Wiring connections loose or faulty between touch pad and controller. Check connections, replace communication harness if necessary.

Retract Timeout

Return Levelers for Service

Pressure switch did not sense retract pressure and pump timed out. Leaking hose or fitting. Return levelers for service. Check for leaks, repair if necessary. Press enter and retract to clear error.
Excessive Angle Occurs only in manual mode when the angle of the unit is too severe. Use the manual functions to return coach to a more level condition.

User Alarm Mode

If the alarm system detects that the parking brake has been disengaged while at least one jack is not fully retracted and the sensor value changes in any axis more than a predefined amount, the touch pad will buzz and the LED will signal this error to the user. The system will perform an automatic retract. No other features are available in this mode.

Miscellaneous

  1. The leveling system will automatically shut off after being idle for 4 minutes.
  2. A "Re-Level" feature is programmed into the controller. If the jacks are extended and the user presses "AUTO LEVEL" again the system will re-level from that point. The system will not retract before performing the re-level.
  3. System will refuse any operation when a low voltage condition is present.
  4. System will automatically alarm and retract if park brake is disengaged and jacks are not retracted with any change in sensor readings. In alarm mode, the only available feature is to retract all jacks.

Low Voltage Signal

  1. The vehicle requires 12.75V DC to operate in the AUTO mode. If the voltage is too low, the screen will display "LOW VOLTAGE." 
  2. Minimum Voltage - If voltage drops below 9.5V DC during AUTO or MANUAL operation, "LOW VOLTAGE" will appear in the screen and the system will cease operating.

 

Troubleshooting

What Is Happening? Why? What Should Be Done?
System will not turn on and the on/off indicator light does not illuminate. Coach ignition is not in RUN position. Turn ignition to RUN position.
Touch pad has been on for more than 4 minutes and has timed out. Turn ignition OFF and then back ON.
Touch pad turns on but turns off when jack directional buttons are pressed or touch pad displays "low voltage." Blown fuse. Check and replace faulty fuse(s).
Low voltage on battery. Start coach to charge battery
Touch pad turns on, coach will not auto-level, "Jacks Down" displayed, jacks are retracted. Low fluid level. Check fluid level in reservoir, if fluid is low, add fluid to 1/2" from top of reservoir with jacks retracted. If "JACKS DOWN" light remains on, call Customer Service.
Jacks will not extend to ground, pump is running. Little or no fluid in reservoir. Add fluid as recommended.
Cartridge valve is inoperative. Clean, repair, or replace.
Electronic signal is lost between controller and solenoid. Trace wires for voltage drop or loss and valves signal. Repair or replace necessary wires or replace control pad.
Any one or two jacks will not retract. Hose damaged or unconnected. Replace with new hose or reconnect hose.
Cartridge valve inoperative. Replace inoperative cartridge valve.
Electronic signal is lost between controller and solenoid. Attempt to retract jacks in MANUAL mode. If successful, replace touch pad; if not, test for voltage drop between touch pad control and valve, repair bad wiring or replace defective board or valve.
"READY - Jacks: Up" does not display when all jacks are retracted. Low fluid level. Add fluid as recommended.
Retract pressure switch inoperable. Check connection or replace pressure switch.
Alarm sounds and "Jacks Down" light starts flashing while traveling; jacks are fully retracted. Low fluid level. Add fluid as recommended.
Retract pressure switch inoperable. Check connection or replace pressure switch.
Coach drifts down after jacks are extended. Jack bleeds down after being retracted. Possible fluid leak. Check for fluid leaks and repair or replace components as necessary.
Valve manual override open. Close override, see Manual Override of The Power System and Jacks.
Touch pad powers up; screen displays "Low Voltage." Loose ground wire at power unit. Check for loose wires.
Engine not running. Start coach engine.
No power to touch pad. Tripped circuit breaker. Reset.
Circuit protection tripped. Replace circuit protection.
Ignition not "ON". Turn ignition "ON".
Auto level function does not finish. Error code "Unable to finish leveling." Move coach to a more level site

Maintenance

Fluid Recommendation

Automatic transmission fluid (ATF) with Dexron®III or Mercon®V or a blend of both is recommended by Lippert Components, Inc. For a list of approved fluid specifications, see TI-188. To obtain this Technical Information sheet on-line, go to http://www.lci1.com/support-lci4a3lcd. Then click on the Technical Information Sheets tab. Look for TI-188: Hydraulic Operation Fluid Recommendation within the listing.

Preventive Maintenance

  1. Check hydraulic fluid in reservoir every 12 months. If fluid is a clear, red color do not change. If fluid is milky, pink and murky and not clear red in color, drain reservoir and add new fluid. Hydraulic fluid in reservoir should be changed a minimum of every five years.
  2. Inspect and clean all power unit electrical connections every 12 months. If corrosion is evident, use a small amount of lubricant to remove corrosion. Contacts must be cleaned with a non-residue cleaner prior to use. LCI recommends the use of an electrical contact cleaner spray.
  3. Remove dirt and road debris from jacks as needed.
  4. If jacks are down for extended periods of time, it is recommended to spray exposed jack rods with a dry silicone lubricant every three months for protection. If the coach is located in a salty environment, it is recommended to spray the rods every 4 - 6 weeks.
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